In the Accumulation and Release Chain Conveyor Line, the good match between the chain and the track is the key to ensure the stable and efficient operation of the conveyor line.
First of all, from the perspective of structural design, the track provides support and guidance for the chain. The shape of the track is usually specially designed according to the type of chain and the conveying requirements. For example, in the common double-track track, the spacing between the two tracks is precisely matched with the width of the chain, so that the chain can be placed smoothly on the track. The roller or slider part of the chain contacts the surface of the track, and the inner side wall of the track can limit the displacement of the chain in the lateral direction, ensuring that the chain runs along the predetermined route, just like the wheels of a train running on the rails.
In terms of material selection, the materials of the chain and the track should be compatible with each other. The chain is generally made of high-strength alloy steel and other materials with good wear resistance and load-bearing capacity. The track is usually made of wear-resistant metal materials, such as high-quality carbon steel or special alloy steel. This material combination can ensure that both the chain and the track can maintain good performance during long-term friction.
In order to reduce friction and wear, some lubrication measures will be adopted at the contact point between the chain and the track. For example, lubrication grooves are set on the track or an automatic lubrication system is used to regularly provide lubricants such as lubricating oil or grease to the contact points between the chain and the track. This can not only reduce friction, reduce energy loss, and improve conveying efficiency, but also effectively extend the service life of the chain and track.
During operation, there is also a dynamic matching relationship between the chain and the track. When the chain carries the goods to move, the track needs to bear the weight and impact force transmitted by the chain. Therefore, the installation of the track must ensure sufficient rigidity and flatness. At the same time, the tension of the chain also needs to be reasonably controlled. Excessive tension may cause excessive pressure between the chain and the track, increase friction and wear; too little tension may cause the chain to run unsmoothly on the track, and even derailment may occur.
In addition, some advanced Accumulation and release chain conveyor lines will also add some intelligent monitoring systems to the coordination of the chain and the track. These systems can monitor the pressure, friction, relative displacement and other parameters between the chain and the track in real time. Once an abnormal situation is found, an alarm can be issued in time and corresponding adjustment measures can be taken to ensure that the coordination of the chain and the track is always in good condition.